Cost / 1,000 units
$89.30
$2.23M per year
Good output
6,761/h
Filler rated 11,027/h
OEE
58.4%
Incl. changeovers
Shifts needed
3
3,881 of 5,625 h
Installed capex
$3.18M
Crew 5.5 per shift
Constraint
Case pack
79% active · 10% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 50.6% | 1.5% | $271k | ||||
Air rinser | 98.0% | 36.6% | 1.3% | $146k | ||||
Filler · Piston | = 184 | 34 | 6.0 | 85.0% | 62.0% | 10.1% | $548k | |
Capper | 90.9% | 52.3% | 2.9% | $232k | ||||
Labeler | 90.9% | 40.4% | 6.4% | $216k | ||||
Checkweigh + vision | 99.0% | 24.3% | 0.5% | $218k | ||||
Case packer Constraint | 84.8% | 69.4% | 9.6% | $303k | ||||
Palletizer | 93.8% | 35.5% | 5.1% | $427k |
Fill σ 0.50% · changeover 55 min