Cost / 1,000 units
$240.42
$962k per year
Good output
2,460/h
Filler rated 3,947/h
OEE
46.6%
Incl. changeovers
Shifts needed
2
2,176 of 3,750 h
Installed capex
$1.58M
Crew 5.5 per shift
Constraint
Cap
80% active · 6% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 50.0% | 1.5% | $142k | ||||
Air rinser | 98.0% | 34.0% | 0.5% | $80k | ||||
Filler · Piston | = 66 | 66 | 6.0 | 91.7% | 63.0% | 4.3% | $164k | |
Capper Constraint | 90.9% | 74.0% | 6.1% | $96k | ||||
Labeler | 90.9% | 42.3% | 6.6% | $109k | ||||
Checkweigh + vision | 99.0% | 24.8% | 0.5% | $112k | ||||
Case packer | 84.8% | 46.6% | 6.2% | $204k | ||||
Palletizer | 93.8% | 36.0% | 5.1% | $219k |
Fill σ 0.50% · changeover 55 min