Cost / 1,000 units
$245.00
$1.47M per year
Good output
2,163/h
Filler rated 3,453/h
OEE
53.7%
Incl. changeovers
Shifts needed
2
3,233 of 3,750 h
Installed capex
$1.41M
Crew 5.5 per shift
Constraint
Case pack
82% active · 11% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 50.0% | 1.5% | $130k | ||||
Air rinser | 98.0% | 37.6% | 1.3% | $69k | ||||
Filler · Piston | = 58 | 66 | 6.0 | 91.7% | 63.3% | 4.3% | $164k | |
Capper | 90.9% | 58.8% | 3.9% | $103k | ||||
Labeler | 90.9% | 46.7% | 7.1% | $94k | ||||
Checkweigh + vision | 99.0% | 28.0% | 0.5% | $95k | ||||
Case packer Constraint | 84.8% | 71.4% | 11.0% | $142k | ||||
Palletizer | 93.8% | 35.0% | 5.1% | $205k |
Fill σ 0.50% · changeover 55 min