Cost / 1,000 units
$414.49
$1.04M per year
Good output
1,796/h
Filler rated 2,696/h
OEE
50.1%
Incl. changeovers
Shifts needed
1
1,850 of 1,875 h
Installed capex
$1.30M
Crew 5.5 per shift
Constraint
Label
82% active · 10% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 48.9% | 1.5% | $117k | ||||
Air rinser | 98.0% | 37.4% | 1.3% | $61k | ||||
Filler · Piston | = 45 | 66 | 6.0 | 91.7% | 67.4% | 4.3% | $164k | |
Capper | 90.9% | 55.0% | 3.1% | $95k | ||||
Labeler Constraint | 90.9% | 72.1% | 9.6% | $63k | ||||
Checkweigh + vision | 99.0% | 28.0% | 0.5% | $84k | ||||
Case packer | 84.8% | 48.8% | 6.6% | $161k | ||||
Palletizer | 93.8% | 38.8% | 5.3% | $170k |
Fill σ 0.50% · changeover 55 min