Cost / 1,000 units
$242.74
$1.21M per year
Good output
2,497/h
Filler rated 3,904/h
OEE
50.2%
Incl. changeovers
Shifts needed
2
2,552 of 3,750 h
Installed capex
$1.48M
Crew 5.5 per shift
Constraint
Palletize
82% active · 9% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 49.6% | 1.5% | $144k | ||||
Air rinser | 98.0% | 37.0% | 1.3% | $76k | ||||
Filler · Piston | = 65 | 66 | 6.0 | 91.7% | 64.7% | 4.3% | $164k | |
Capper | 90.9% | 53.3% | 2.9% | $120k | ||||
Labeler | 90.9% | 44.8% | 7.1% | $106k | ||||
Checkweigh + vision | 99.0% | 27.9% | 0.5% | $105k | ||||
Case packer | 84.8% | 50.7% | 7.5% | $195k | ||||
Palletizer Constraint | 93.8% | 72.6% | 9.0% | $140k |
Fill σ 0.50% · changeover 55 min