Cost / 1,000 units
$113.29
$1.36M per year
Good output
3,421/h
Filler rated 5,460/h
OEE
60.3%
Incl. changeovers
Shifts needed
2
3,646 of 3,750 h
Installed capex
$2.00M
Crew 5.5 per shift
Constraint
Rinse
77% active · 2% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 51.9% | 1.5% | $171k | ||||
Air rinser Constraint | 98.0% | 74.8% | 1.8% | $59k | ||||
Filler · Piston | = 91 | 50 | 6.0 | 89.2% | 63.3% | 6.5% | $296k | |
Capper | 90.9% | 58.8% | 3.9% | $138k | ||||
Labeler | 90.9% | 46.5% | 7.1% | $127k | ||||
Checkweigh + vision | 99.0% | 28.1% | 0.5% | $128k | ||||
Case packer | 84.8% | 46.9% | 6.2% | $252k | ||||
Palletizer | 93.8% | 34.1% | 5.1% | $281k |
Fill σ 0.50% · changeover 55 min