Cost / 1,000 units
$369.87
$1.11M per year
Good output
1,192/h
Filler rated 1,877/h
OEE
57.2%
Incl. changeovers
Shifts needed
2
2,792 of 3,750 h
Installed capex
$1.09M
Crew 5.5 per shift
Constraint
Case pack
83% active · 11% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 46.7% | 1.5% | $92k | ||||
Air rinser | 98.0% | 35.9% | 0.5% | $48k | ||||
Filler · Piston | = 31 | 64 | 6.0 | 91.4% | 64.2% | 4.3% | $176k | |
Capper | 90.9% | 57.4% | 3.9% | $71k | ||||
Labeler | 90.9% | 42.7% | 6.6% | $67k | ||||
Checkweigh + vision | 99.0% | 27.5% | 0.5% | $65k | ||||
Case packer Constraint | 84.8% | 71.7% | 11.0% | $96k | ||||
Palletizer | 93.8% | 36.5% | 5.1% | $136k |
Fill σ 0.50% · changeover 55 min