Cost / 1,000 units
$370.02
$1.11M per year
Good output
1,572/h
Filler rated 2,426/h
OEE
54.3%
Incl. changeovers
Shifts needed
2
2,275 of 3,750 h
Installed capex
$1.23M
Crew 5.5 per shift
Constraint
Rinse
80% active · 2% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 49.9% | 1.5% | $106k | ||||
Air rinser Constraint | 98.0% | 77.8% | 1.9% | $35k | ||||
Filler · Piston | = 40 | 66 | 6.0 | 91.7% | 65.4% | 4.3% | $164k | |
Capper | 90.9% | 54.0% | 3.1% | $88k | ||||
Labeler | 90.9% | 44.9% | 7.1% | $78k | ||||
Checkweigh + vision | 99.0% | 28.2% | 0.5% | $77k | ||||
Case packer | 84.8% | 47.3% | 6.3% | $151k | ||||
Palletizer | 93.8% | 37.3% | 5.2% | $160k |
Fill σ 0.50% · changeover 55 min