Cost / 1,000 units
$372.70
$1.49M per year
Good output
1,117/h
Filler rated 1,730/h
OEE
59.3%
Incl. changeovers
Shifts needed
3
3,901 of 5,625 h
Installed capex
$1.00M
Crew 5.5 per shift
Constraint
Palletize
81% active · 9% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 51.0% | 1.5% | $84k | ||||
Air rinser | 98.0% | 37.7% | 1.3% | $45k | ||||
Filler · Piston | = 29 | 66 | 6.0 | 91.7% | 65.3% | 4.3% | $164k | |
Capper | 90.9% | 57.1% | 3.9% | $68k | ||||
Labeler | 90.9% | 45.9% | 7.1% | $62k | ||||
Checkweigh + vision | 99.0% | 29.0% | 0.7% | $60k | ||||
Case packer | 84.8% | 48.3% | 6.3% | $119k | ||||
Palletizer Constraint | 93.8% | 72.4% | 9.0% | $83k |
Fill σ 0.50% · changeover 55 min