Cost / 1,000 units
$675.39
$1.35M per year
Good output
1,204/h
Filler rated 1,832/h
OEE
51.5%
Incl. changeovers
Shifts needed
2
2,120 of 3,750 h
Installed capex
$1.06M
Crew 5.5 per shift
Constraint
Palletize
84% active · 9% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 48.4% | 1.5% | $91k | ||||
Air rinser | 98.0% | 35.0% | 0.5% | $49k | ||||
Filler · Piston | = 31 | 66 | 6.0 | 91.7% | 66.5% | 4.3% | $164k | |
Capper | 90.9% | 54.9% | 3.1% | $73k | ||||
Labeler | 90.9% | 43.2% | 6.6% | $67k | ||||
Checkweigh + vision | 99.0% | 26.0% | 0.5% | $68k | ||||
Case packer | 84.8% | 46.1% | 6.0% | $129k | ||||
Palletizer Constraint | 93.8% | 75.1% | 9.0% | $85k |
Fill σ 0.50% · changeover 55 min