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Cost / 1,000 units
$111.10
$2.00M per year
Good output
5,011/h
Filler rated 7,995/h
OEE
59.6%
Incl. changeovers
Shifts needed
3
3,776 of 5,625 h
Installed capex
$2.71M
Crew 5.5 per shift
Constraint
Label
78% active · 10% down

Live line replay

First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.

runningUnscramble168 bpm20 srunningRinse247 bpm20 srunningFill133 bpm15 srunningCap153 bpm20 srunningLabel124 bpm20 srunningInspect339 bpm20 srunningCase pack180 bpm30 srunningPalletize233 bpmUnits out: 4
00:00
RunningStarvedBlockedDown

Line configuration

Edit any machine — the twin re-runs a 24-hour simulation on every change.

MachineRated bpmMTBF minMTTR minAvail.RunningDownCapexBuffer after
Unscrambler
94.8%50.2%1.5%$224k
Air rinser
98.0%34.2%0.5%$126k
Filler · Piston
= 133
376.086.0%63.3%9.2%$488k
Capper
90.9%55.1%3.7%$185k
Labeler
Constraint
90.9%68.1%9.6%$127k
Checkweigh + vision
99.0%24.9%0.5%$177k
Case packer
84.8%46.9%6.2%$322k
Palletizer
93.8%36.2%5.1%$347k
Fill σ 0.50% · changeover 55 min