Cost / 1,000 units
$95.57
$2.10M per year
Good output
5,970/h
Filler rated 9,467/h
OEE
60.1%
Incl. changeovers
Shifts needed
3
3,868 of 5,625 h
Installed capex
$3.03M
Crew 5.5 per shift
Constraint
Label
78% active · 10% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler | 94.8% | 50.5% | 1.5% | $250k | ||||
Air rinser | 98.0% | 34.3% | 0.5% | $141k | ||||
Filler · Piston | = 158 | 34 | 6.0 | 85.2% | 63.7% | 11.0% | $536k | |
Capper | 90.9% | 52.4% | 2.9% | $214k | ||||
Labeler Constraint | 90.9% | 68.4% | 9.6% | $141k | ||||
Checkweigh + vision | 99.0% | 25.1% | 0.5% | $197k | ||||
Case packer | 84.8% | 44.5% | 6.0% | $374k | ||||
Palletizer | 93.8% | 35.4% | 5.1% | $394k |
Fill σ 0.50% · changeover 55 min