Cost / 1,000 units
$121.76
$1.70M per year
Good output
4,191/h
Filler rated 6,300/h
OEE
62.3%
Incl. changeovers
Shifts needed
2
3,570 of 3,750 h
Installed capex
$2.20M
Crew 5.5 per shift
Constraint
Unscramble
74% active · 2% down
Live line replay
First 60 minutes of the simulated shift. Colour shows machine state, bars show accumulation between machines. The dashed outline marks the constraint.
00:00
RunningStarvedBlockedDown
Line configuration
Edit any machine — the twin re-runs a 24-hour simulation on every change.
| Machine | Rated bpm | MTBF min | MTTR min | Avail. | Running | Down | Capex | Buffer after |
|---|---|---|---|---|---|---|---|---|
Unscrambler Constraint | 94.8% | 72.1% | 2.3% | $158k | ||||
Air rinser | 98.0% | 37.4% | 1.3% | $106k | ||||
Filler · Piston | = 105 | 48 | 6.0 | 88.8% | 67.2% | 7.0% | $320k | |
Capper | 90.9% | 60.3% | 4.5% | $155k | ||||
Labeler | 90.9% | 49.4% | 7.4% | $139k | ||||
Checkweigh + vision | 99.0% | 29.8% | 0.7% | $140k | ||||
Case packer | 84.8% | 49.7% | 7.3% | $276k | ||||
Palletizer | 93.8% | 36.2% | 5.1% | $309k |
Fill σ 0.50% · changeover 55 min